Assessor Resource

FBPPHM3002
Operate a pharmaceutical production process

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency describes the skills and knowledge required to setup, operate monitor, adjust and shut down a production process in a pharmaceutical manufacturing facility.

The unit applies to individuals who apply operating principles to the production process. Individuals work under broad direction and take responsibility for their own work.

No occupational licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Equipment must include:

at least one from the three items below:

bioreactor

tablet press

sterilising equipment

plus all of the following items:

filling machine

filtration equipment

mixing vessel

weighing instrument.

Cleaning requirements must include:

area or line clearance

full or partial clean

automated or semi-automated or manual cleaning of equipment

sanitation or sterilisation.

Equipment status must include:

calibrated

clean

clean/dirty hold time

in use

ready to use.

Pre-start checks must include:

carrying out required area or line clearances

inspecting equipment condition to identify signs of wear

confirming all safety equipment is in place and operational

confirming that equipment is clean or sanitised

confirming that equipment is correctly configured for processing requirements

Items to monitor must include:

environment

product appearance

pH

volume or weight

temperature.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Confirm incoming goods correspond to workplace documentation 
Clean and label containers with prescribed data, according to workplace procedures 
Quarantine incoming goods including release and reject status according to Good Manufacturing Practice (GMP) requirements and workplace procedures 
Identify and report deviations, unusual events and non-conformances according to GMP and workplace procedures 
Confirm equipment and materials meet production requirements 
Confirm cleaning requirements and equipment status 
Select and fit personal protective equipment and contamination prevention clothing according to workplace procedures 
Enter processing and operating parameters according to safety and production requirements 
Check and adjust equipment performance 
Conduct pre-start checks according to workplace procedures 
Deliver materials in required quantities and sequence according to batch and production requirements 
Record dispensed material, including weight or volume according to batch and production requirements 
Label dispensed materials for each batch and stage according to production requirements 
Start up, monitor and control production process to maintain process within required limits 
Identify and report out of limit products or processes according to workplace procedures 
Maintain work area according to workplace cleaning standards 
Conduct production process according to safety and environmental requirements 
Complete documentation according to workplace procedures 
Perform handover according to workplace procedures 
Inform handover production team of process and related equipment status at completion of handover 
Confirm the workplace procedures for shutting down the process 
Complete end-of-batch procedures according to batch instructions and workplace procedures 
Safely shut down the process 
Complete records according to workplace procedures 

Forms

Assessment Cover Sheet

FBPPHM3002 - Operate a pharmaceutical production process
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FBPPHM3002 - Operate a pharmaceutical production process

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: